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How do I setup a multi rotor head?
You are not alone. Much of the questions I get are about multi rotor heads and I thought this would be a good place to put
together some useful information on the subject.
So to start, I have permission to repost Peter Wales Chapter 8 article on setting up multi main and tail rotor systems.
Chapter 8: Heads and Tails
Author: Peter Wales
When you have finished your scale beauty, often the finishing touch is fitting a flybarless head with either 2 or maybe lots more blades. Setting
these up is essentially the same no matter how many blades there are. The first thing we need to think about is the linkage. Hopefully the manufacturer
of the head/model will have given you measurements of the links from the swashplate to the blade. If not, have a guess and make up a link. In either case,
make up only one link for now and work on one blade. Then when one is correct you can make up the rest.
The swashplate driver is a device to lock the center of the swashplate in position relative to the mast. It allows the swashplate to rise and fall but
not twist. When you first fit this, you can put it in an infinite number of positions and as you move it, the pitch on the blades will alter. Hence,
the exact length of the link is best determined when the timing is done. The timing is a function of an effect called precession which means that any
input given to the disk, will happen 90 degrees later. However this only happens when the disk is nearly upto speed and how it knows that, is something
I have yet to work out.
This is the 5 blade head I fitted to Xcell mechanics for my Seaking. Note the pushrods are straight and hefty. Setup your multiblade head so that the
pushrod is straight and temporarily tighten the driver set screw. Now move the blade so it is over the tailboom. Switch on the radio and move the AILERON.
I suggest for setting up you put in lots of expo on the aileron and elevator to ensure there is no inadvertent interaction. At least 75% should do it. Now,
as you move the AILERON control. the blade pitch should alter. If you move the ELEVATOR control, the blade should remain still. Turn the driver until you
obtain this and snug it down again. If the pushrod is not vertical and you have the ability to adjust the swashplate timing via your radio, now is the time
to do this. I am familiar with the JR PCM10X and it has timing as one of the options under swashplate, but the range of timing is limited. Adjust the system
mechanically and electronically so that there is no interaction between elevator and aileron and the pushrod is as near vertical as possible.
This is a 4 blade setup using a Vario Bendix head on a Vario Boxer. As you can see, the pushrods are not vertical, but they are quite within reason for use.
Note also the driver center is about horizontal and that the blades have about zero degrees pitch. Set your driver at about the same setting. Check again that
there is no interaction, and then put the blade out at right angles to the boom. If you move the ELEVATOR control the blade should move and if you move the
AILERON it should not move. Optmise the electronics and mechanics for the best results and the timing is done. Make up a pushrod which will allow 0 degrees
pitch on the blade with the driver center horizontal and then do the normal setting up of the pitch curve. Finally make up the other pushrods and check everything
works as it should.
Multiblade tail rotor setups are much simpler as they require no setting up, but if you are going to more than 3 blades you may need to reduce the blade size
in order to keep the control system in balance.
This brings us to the consideration of which blades to use. Vario insists that its Bendix heads be used with special blades which have the Center of Gravity
well forward. In most fiberglass and carbon fiber blades, the weight is a strip of lead placed right along the leading edge of the blade so it cant get any
further forward than that. Wooden blades have slots milled them to accept the weights and they may be a little further back from the leading edge. I strongly
recommend you use Fiberglass or carbon blades on any scale machine. Wooden ones simply aren't consistent enough.
When it comes to flying a flybarless head, you need to be aware that as you spool the head up and move the cyclic, the disk will not move as you expect. It may
move in another direction all together and then corkscrew around to the correct place. Don't worry, this should happen until the head is at flying speed. Just
before takeoff, everything should be stabilised and now, if you tip the disk forwards it should go forwards. When you have familiarised yourself with the hover
and are into forward flight, don't forget to control the height with the collective. My biggest error is trying to control the height with the elevator and of
course when I do this the heli flies faster and climbs even more. Fly slowly at first until you get used to it, but fly it often or you will never become
familiar with it and it will always be a bit intimidating.
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